As the term implies, Process Analytical Technology (PAT)
relies on technology to help bring biopharmaceutical and device factories into
the 21st century. For many, this means working with your information technology
(IT/ICT) department.
IT/ICT Assessment
To determine how you can work with IT/ICT, you need to
establish how effectively your computer department is operating:
- Is your IT/ICT group struggling with the day-to-day and barely keeping its head above water?
OR
- Is your IT/ICT group making good progress on bigger picture projects and strategic objectives while meeting tactical project deliverables?
Fancy methodologies abound to determine this, but a quick
way to get a handle on where your IT/ICT group falls in the continuum comes by
asking one question: what is the ratio of IT/ICT staff to non-IT staff?
Ratios at 1:40 and above typically imply a IT/ICT department
focused on the day-to-day, with only minor progress on large-scale projects. As a former CIO, I’ve lived in environments
stretching from a 1:12 ratio to a 1:97 ratio.
Let me assure you – good service does not come from having smaller
service departments … nor do good project results. My “quick and dirty” ratio question – while
not perfect – will give you a good idea
if your IT/ICT group can play a strategic project role or will have to be
relegated to a more tactical level with a greater reliance on PAT vendors.
Technology Tool Selection
At some point in the project, you’ll be ready for
automation. IT/ICT needs to be brought
in before you’ve made any choices.
Ask your IT/ICT department the following:
What
is the minimum level of network technology required for any automation to hook
up to the factory network (look for terms like “CAT6e” and “Ethernet” and
“100Mbps”)?
·
These items must go into any spec sheet to
review potential vendor products.
How
do you plan to integrate the system into the network? Do you plan to do it yourselves or have the
vendor help?
·
Rarely will an IT/ICT department choose to do it
themselves, but offering the choice shows confidence and trust in your IT/ICT
colleagues as valued team members.
What
would you like to see in terms of long-term maintenance contracts with various
vendors?
·
This is critical for long-term cost control and
maintaining a qualified environment.
Are
there any technology initiatives involving the factory infrastructure we (and any
PAT vendors) should be aware of?
·
After you’ve bought the automation tools and
signed long-term vendor support contracts is not the time to learn about the
factory network upgrade project.
Bring in IT/ICT Early
Make sure to ask IT/ICT to the table early on in your
activities; they may need to schedule significantly in advance to best to help
you. This is especially the case if you
outsource your computer department. Depending on the terms of your contract, find
out from your Purchasing group if the contract will cover this type of work in
the factory, or if you’ll need to carve out a separate statement of work and
quality agreement.
Based on my experiences working up the ladder from the help
desk to CIO, support groups always appreciate a friendly “heads up” followed by
a bit more information on what might be required. Judge what you will say based on your estimate
of what stage your IT/ICT department is in.
An IT/ICT department that is making good progress on
strategic level projects plus supporting the day-to-day may want to kick-off a
project. An IT/ICT department struggling
to keep its head above waters just in the day-to-day maintenance and
installation may not want more than a “heads-up” and a “we’ll keep you cc’d on
the meeting minutes, but for now, we’re still a long way away.” That type of reassurance will help you gain
positive reactions.
Always insist on IT/ICT being part of your project; do not
let IT/ICT run a separate, parallel project.
I cannot begin to tell you the number of times I’ve seen that “separate
but parallel” approach fail miserably (download the PDF of my article Six
Rules for Great IT Project Success from the Journal of Projects & Profits and The Independent).
Final Thoughts
Process Analytical Technology relies on automation
technology and in-line sampling. This
makes it necessary to work with your IT/ICT department to ensure you get the
biggest bang for your buck when exploring various pieces of equipment and
toolsets.
Remember, however, that PAT is not just technology; if
anything, the “T” for technology is really just a third of the overall PAT
framework. The bulk of PAT is analysis, risk management, science, statistics,
and process management. The “T” in PAT
is only automated tools that will help you do this work faster.
Have a different opinion? Post it and help everyone
improve.